Power Supply

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When working with electronics, you always need one basic thing; power. This power supply is great for powering all kinds of electronic projects. It produces a well filtered, variable 1.2-30 volts at 5 amps. It is easy to build and the parts are realitively easy to find.

Schematic

Parts

Part	Total Qty.	Description	Substitutions
C1	1	14000uF or 10000uf 40 VDC Electrolytic Capacitor
C2	1	100uF 50Vdc Electrolytic Capacitor
C3	1	0.1uF Disc Capacitor
C4	1	0.01uF Disc Capacitor
R1	1	5K Pot
R2	1	240 Ohm 1/4 W Resistor	See Notes
U1	1	LM338K 1.2 to 30 Volt 5 Amp Regulator
BR1	1	10 Amp 50 PIV Bridge Rectifier
T1	1	24 V 5 Amp Transformer
S1	1	SPST Toggle Switch
MISC	1	Wire, Line Cord, Case, Binding Posts (for output)

Notes

The regulator comes in a TO-3 case and MUST be used with a LARGE heatsink. You may want to mount a small fan to blow air across the regulator (I did).

The filter capacitor is large. It won't fit on any board so bolt it to the case.

You can, of course, add a volt and amp meter.

Since this project operates from 120 VAC, you must include a fuse and build the project in a case.

R2 may need to be decreased to 120 Ohm if you experience voltage drift at light loads. 240 Ohm may not load the output appropriately on some regulators. The datasheet for the LM338K does specify 120 Ohm (I suggest you use a 1/2W unit) so you may just want to use 120 Ohm and not bother with the 240 Ohm resistor showin the parts list. This has been discussed on the forum.

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Comments

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Jason Timbrook Power Supply Monday, February 27, 2012 1:12:09 AM

Hello, I've never wired up anything, but as a working tattoo artist, have run across the need to. What I am looking to build is a power supply with a 3 way toggle that could run 3 separate tattoo machines, one at a time. Preferably 0-18v @ 2a. Could someone please help me come up with a parts list and wiring diagram for something like this? It would be much appreciated. Thanks in advance!

smit Power Supply Monday, August 01, 2011 8:48:32 AM

I want to build a power suplly inwhich 220voltage (vac) is used and variable voltage 0-----30 volts will outper(DC) and the minimum output current is 1 amp Please help me to bulid this circuit diagram I WILL BE VERY THANKFUL TO YOU.

Daniel Power Supply Tuesday, March 01, 2011 8:55:09 AM

I have given up trying to locate a 24V 5A transformer. they do not exist. the one with the lowest amps I can find is a 10 amp. will that be ok?

anonymous Power Supply Friday, December 10, 2010 5:33:46 AM

R2 gets super hot, and the pot get in fire. These 2 resistors are connected from the positive to the negative rails, WHY? It burns the resistor across the rails. I am sure this circuit diagram is right, as I saw it from many difference places, but why the pot burned? I am sure I have a right setup.

Adam Kellerson Power Supply Sunday, June 20, 2010 6:55:42 PM

More a curiosity question than anything. The LM338 schematic shows an input voltage of greater than 28V while you have a transformer outputting 24v spec'd out. (assuming 120Vac input) ?

Tom Power Supply Sunday, February 14, 2010 11:47:34 PM

I have a couple 13.8 vdc power supplies that were used for ham radio; I'd like to build an aux. project box to use as a 1.2 to 12 vdc, 5A Variable Power Supply. If I include everything to the right of the bridge rectifier in the above circuit, am I on the right track? ... Thank you very much for your reply!

Mike Tanner Power Supply Wednesday, January 20, 2010 6:12:41 AM

Hi Aarron What pin on the 2n3005 is the IN, OUT and ADJ. The data sheet for the 2n3055 does not give this kind of info. Am I to assume that the IN is the Collector, the OUT is the emitter, and the ADJ is the base. I have tried to wire this up but it is not working. I may have burn something up or have it wired up wrong. Thanks Mike

ilyas Power Supply Tuesday, September 15, 2009 8:05:30 AM

i cant find the exact valued elements for this circuit and pruchased a 24 V, 3Ampere transformer, 270 Ohm, 4.7 K Pot, 100uF 63Vdc Electrolytic Capacitor, 8200 uf 50 VDC Electrolytic Capacitor. actually i want 3 ampee cureent and variable 2 to 20 volts. with these element what output is expected ? Sir, please tell me ASAP.

peterlonz Power Supply Friday, September 04, 2009 12:55:33 AM

Nice but based on fairly costly linear regulator. With variable output power supplies it's important to easily get the output regulated voltage that you need at any particular time. My thoughts on this is either: 1) Permanently hook up a cheap digi multimeter so that setting the output is easy & accurate, or 2) Building in a panel digi voltmeter. I'd prefer this but do not have access to a low cost design. Can anyone help here

George Power Supply Wednesday, July 22, 2009 12:38:39 AM

Looking to build a power supply for a foam hot wire cutter, wire will be 12 to 36 inchs long depending on project. Would this power supply work for this? I would like to have 24 v and anywhere from 5 to 10 amps, so that is what caught my attention to this power supply. Thanks Great site.
(Editor's notes: No.)

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Jason Timbrook	Power Supply	Monday, February 27, 2012 1:12:09 AM
Hello, I've never wired up anything, but as a working tattoo artist, have run across the need to. What I am looking to build is a power supply with a 3 way toggle that could run 3 separate tattoo machines, one at a time. Preferably 0-18v @ 2a. Could someone please help me come up with a parts list and wiring diagram for something like this? It would be much appreciated. Thanks in advance!
smit	Power Supply	Monday, August 01, 2011 8:48:32 AM
I want to build a power suplly inwhich 220voltage (vac) is used and variable voltage 0-----30 volts will outper(DC) and the minimum output current is 1 amp Please help me to bulid this circuit diagram I WILL BE VERY THANKFUL TO YOU.
Daniel	Power Supply	Tuesday, March 01, 2011 8:55:09 AM
I have given up trying to locate a 24V 5A transformer. they do not exist. the one with the lowest amps I can find is a 10 amp. will that be ok?
anonymous	Power Supply	Friday, December 10, 2010 5:33:46 AM
R2 gets super hot, and the pot get in fire. These 2 resistors are connected from the positive to the negative rails, WHY? It burns the resistor across the rails. I am sure this circuit diagram is right, as I saw it from many difference places, but why the pot burned? I am sure I have a right setup.
Adam Kellerson	Power Supply	Sunday, June 20, 2010 6:55:42 PM
More a curiosity question than anything. The LM338 schematic shows an input voltage of greater than 28V while you have a transformer outputting 24v spec'd out. (assuming 120Vac input) ?
Tom	Power Supply	Sunday, February 14, 2010 11:47:34 PM
I have a couple 13.8 vdc power supplies that were used for ham radio; I'd like to build an aux. project box to use as a 1.2 to 12 vdc, 5A Variable Power Supply. If I include everything to the right of the bridge rectifier in the above circuit, am I on the right track? ... Thank you very much for your reply!
Mike Tanner	Power Supply	Wednesday, January 20, 2010 6:12:41 AM
Hi Aarron What pin on the 2n3005 is the IN, OUT and ADJ. The data sheet for the 2n3055 does not give this kind of info. Am I to assume that the IN is the Collector, the OUT is the emitter, and the ADJ is the base. I have tried to wire this up but it is not working. I may have burn something up or have it wired up wrong. Thanks Mike
ilyas	Power Supply	Tuesday, September 15, 2009 8:05:30 AM
i cant find the exact valued elements for this circuit and pruchased a 24 V, 3Ampere transformer, 270 Ohm, 4.7 K Pot, 100uF 63Vdc Electrolytic Capacitor, 8200 uf 50 VDC Electrolytic Capacitor. actually i want 3 ampee cureent and variable 2 to 20 volts. with these element what output is expected ? Sir, please tell me ASAP.
peterlonz	Power Supply	Friday, September 04, 2009 12:55:33 AM
Nice but based on fairly costly linear regulator. With variable output power supplies it's important to easily get the output regulated voltage that you need at any particular time. My thoughts on this is either: 1) Permanently hook up a cheap digi multimeter so that setting the output is easy & accurate, or 2) Building in a panel digi voltmeter. I'd prefer this but do not have access to a low cost design. Can anyone help here
George	Power Supply	Wednesday, July 22, 2009 12:38:39 AM
Looking to build a power supply for a foam hot wire cutter, wire will be 12 to 36 inchs long depending on project. Would this power supply work for this? I would like to have 24 v and anywhere from 5 to 10 amps, so that is what caught my attention to this power supply. Thanks Great site. (Editor's notes: No.)