High Current Power Supply


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Since my page was first posted, I have received a number of emails asking about a high current power supply. I looked around, but couldn't find one that was suitable. So, I designed this. It is a linear supply, which might have a few of you rolling your eyes, but it takes very few parts, is simple to build and can supply huge currents.

Schematic

This is the schematic of the High Current Power Supply

Parts

Part
Total Qty.
Description
Substitutions
R11680 Ohm 1/4 Watt Resistor
C1120,000 - 50,000uF 20-40 Volt Capacitor
C2, C32100uF 50 Volt Capacitor
C410.1uF 50 Volt Capacitor
C510.01uF 50 Volt Capacitor
D11Zener Diode (See Notes)
Q112N3055 Or Other (See Notes)
T11Transformer (See Notes)
BR11Bridge Rectifier (See Notes)
S11SPST 250 VAC 10 A Switch
MISC1Case, Line Cord, Heatsink For Q1, Binding Posts For Output

Notes

  1. D1 should be rated at about one volt higher than then desired output of the supply. A half watt diode will do.
  2. Q1 can be a transistor similar to the 2N3055. I chose the 2N3055 for it's availability and power handling (150 watts).
  3. T1 should be about 5 volts higher than the desired output of the supply, and rated for about one amp more of current. The voltage overhead is required by the regulator section. The extra current is to keep the transformer from over heating.
  4. The choice of BR1 will depend on the voltage and current of your transformer. The rectifier should be rated for 50 volts more than the transformer, and 5 amps more than the transformer.

  5. The value of R1 will be smaller when supplying high currents. Expiriment until you get what you need.
  6. You are going to need to heatsink Q1 and BR1. Use a small PC case style fan unless you are going to run large heatsinks.

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Comments

paddyB
48 volt supply
Friday, May 08, 2009 9:29:22 AM
Hi. Very interesting reading. My problem is that I have built an 8 channel microphone unit and need a 48 volt power supply - each mic needing around 4ma. Any ideas ??
anonymous
High Current Power Supply
Saturday, April 11, 2009 7:35:57 AM
Your circuit is simple and good. Series voltage regulation has a high ripple and poor regulation compare to one which are using a 7812 regulator. I want to make a power supply that is capable to higher currents. But 7812 has a maximum current of about 1.5A, how can i incorporate this with your circuit? Please send me your comment and please include the circuit so that i can fully understand your circuit. I know that making a complex circuit could make me understand well. Thank you. Efren,
anonymous
High Current Power Supply
Thursday, April 09, 2009 2:22:25 PM
ROFLMAO @ Captain electrode! Yeah man, you can TOTALLY build a 16kw power supply for $40. For god's sake, if you have so little knowledge about electricity and electronics to even ask that question you should NOT be anywhere near high voltage or high current, you are a danger to yourself and others! PLEASE PLEASE PLEASE read a book or two about basic electric theory or EM physics so you don't hurt yourself OR SOMEONE ELSE! Or cause a citywide blackout, for that matter! Good luck man!
anonymous
High Current Power Supply
Monday, March 02, 2009 7:58:28 PM
If you correct at Note 2, from 150W to 150mW, everything is going to be O.K.
Captain electrode
HELP High Current Power Supply
Monday, February 02, 2009 10:22:36 PM
I am gong to ask the impossible. I have 12 vdc car battery. I am using this source as my power supply for my tests. I need high voltage AND high current. so how can I get lets say 200 or 400 volts and up to 40 amps. Is this possible and the next impossible question, can I build these things for around 40 dollars. Please dont laugh but I have been building and experimenting trying to do this for the past 3 months. Any help would be really appreciated.
travis
High Current Power Supply
Saturday, January 31, 2009 1:11:14 AM
Hello im needing help with making a ps, or finding one. Im thinking of using a computer power supply, which its already rigged. but im wanting to put 100 watts over a coil with alot of amps. I was thinking of 20A at 5 V constant. Any ideas on a cheap way to build or buy this? " im needing it to be stable, constant, and reliable "
Elliott
Thanks
Sunday, October 19, 2008 10:12:30 PM
Hey, thanks for this circuit. I just re-built a power supply that was very similar. Up to this point, I did not understand how regulators worked, and I usually tried to go with regulator ICs such as the 7812, etc. I studied your schematic, and looked on wikipedia too, and now I think I get it. Thanks! Links I found useful: http://en.wikipedia.org/wiki/Voltage_stabilizer http://en.wikipedia.org/wiki/Linear_regulator
me1
High Current Power Supply
Thursday, August 07, 2008 5:35:07 PM
i was wondering if someone has made this and it works. In electronics class we always placed the npn emitter on the negative, but this was in switching circuits.
berj
High Current Power Supply
Sunday, July 06, 2008 4:25:33 AM
it is better to use darlington transistor ,u can add d313 transistor to 2n3055 and make it darlington.i am sure,i use it until 6 amps, but with 2 of 2n3055.
HL-SDK
High Current Power Supply
Tuesday, April 01, 2008 1:55:31 PM
Like previous have said, the bottlenecks are your transformer, the transistor, and the diode bridge. There are better ways of getting high-amperage output.
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